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Production

How Jofen’s Masterpieces Are Manufactured

 

Manufacture picture1/Herstellungsbild1

 

 

 

 

 

 

 

This is the red-hot blank, coming directly from the forge. To be processed further, the steel has to be heated to 1000 degrees Celsius (1832 degrees Fahrenheit).

 

Manufacture picture2/Herstellungsbild2

 

 

 

 

 

 

 

When the base frame of the jew’s harp is finished, the filing begins. This production step significantly determines  the usability and quality of the instrument.

 

Manufacture picture3/Herstellungsbild3

 

  

 

 

 

 

 

 

After that, the notch for the tongue is cut out. Precision to a fraction of a millimeter is essential in this stage as well.

 

Manufacture picture4/Herstellungsbild4

  

 

 

 

 

 

 

The tongue is beveled and then inserted into the prepared frame.

 

Manufacture picture5/Herstellungsbild5

 

 

 

 

 

 

  

 

Now the tongue is struck a few times and beveled again. Then the two prongs are precisely adjusted and aligned with the tongue. This step requires particular experience and sensitivity.

 

Manufacture picture6/Herstellungsbild6

 

 

 

 

 

 

 

 

This is a perfectly adjusted tongue.

 

Manufacture picture7/Herstellungbild7

This is the finished jew’s harp. Its tongue is bent up. The instrument is ready to be played.